Services
The Company offers this services.
Reengineering of Parts and Assemblies
Service oriented to:
Evaluate the concept and rating of kinematic system mechanical components according to AGMA, ISO and DIN Standards, including Design and Verification tasks. It comprises:
- Spare parts redesign according to actual service conditions.
- CAD drawings.
- Manufacturing and quality checking specifications.
- Special speed reducers and increasers.
- Rating calculation by means of state-of-the-art software.
- Calculation Report
Diagnosis Service
Service oriented to:
Evaluate the condition of speed reducer and increaser gearboxes, semi enclosed cylindrical gear pairs and trios, and/or other mechanical components according to International Standards through:
- Contact patterns evaluation and backlash and bottom clearance measurements
- Alignment, radial and axial runout checking
- On-site hardness tests
- Temperature measurements in gear meshing and bearing areas
- Vibration registers interpretation
- Lubricant monitoring evaluation
- Lubrication requirements, application method and thermal capacity analysis
- Metallurgical and chemical analysis
- Gear bending and pitting rating calculation and failure root-cause evaluation
Failures Expertise
Service aimed to:
Determine the failure cause of gears and mechanical drives, and to establish definitive solutions to anomalies and damages detected on service. It comprises:
- Gear teeth appearance examination
- Damage identification according to standards
- Failures cause and effect determination
- Photographs
- Contact pattern tests under no-load and load conditions
- Dye penetrant and magnetic particles examinations
- Technical reports
On Site Checking and Repairs
The service is offered to:
Heavy and big transmissions that cannot be carried out to a workshop. It comprises:
- Dry blue contact pattern checking
- Assembly parameters checking
- Flexible and rigid impressions
- Teeth failures repairs
- Optimization of gear teeth meshing by alignment corrections
- Running-in procedures
Manufacturing Supervision and Quality Control
Service aimed to:
Assure the parts manufacturing in accordance with Detail Engineering and/or Technical Specification requirements. It comprises:
- Full metrology of parts
- Gear teeth deviations checking
- Material tests and heat treatment checking
- Casehardening pattern development
- Hardness tests
- Magnetic particles and dye penetrant examinations
Gear Drives Assembling, Aligning and Starting Up
Service oriented to:
Optimize the operation reliability through an expert assistance in assembly of mechanical transmissions like:
- Open and semi-enclosed cylindrical gears:
- Mills and Crushers
- Cement kilns, rotary dryers and coolers
- Cranes
- Heavy wormgearing systems
- Bevel gears: straight, spiral and hypoid types
- Speed reducers and increasers assembly and fitting
- Adjustment of gears on eccentric bearing supports
Training Courses
The Training Courses goal is in accordance with an easy understanding and practical application by staff belonging to Maintenance and Engineering Plant Areas. The subjects are the following:
- Gear-teeth appearance after functioning.
- Problems detection and solution in industrial gear units.
- Gearing lubrication.
- Speed reducers and increasers disassembly, failure detection and reassembly.
- Straight, spiral and hypoid bevel gears assembly.
- Open and semi-enclosed cylindrical gears assembly: setting and adjustment.
- Gearing failure expertise.
- Wormgearing unit assembly: setting and adjustment.
- Gear Units: in-Plant maintenance criteria.
Our Training Courses are delivered in-Company or in special Seminars or Events related specifically to the matter, and according to:
- The most up-dated international technical criteria.
- Specific situations gathered from our vast experience in on-site problem solution.
- Contents and scope oriented to an easy understanding and a practical application.
